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About
The Company
BAI Aerosystems, a division of L-3 Communications Corp., was founded in 1985 to address the needs of the emerging Unmanned Aircraft System (UAS) market. L-3 BAI currently provides an extensive product line that includes multiple UAS platforms, flight control systems, payloads, data links, field support equipment, pneumatic launchers, testing and engineering services.
L-3 BAI provides its customers with a single qualified source for all aspects of their UAS requirements, and is one of the few unmanned vehicle manufacturers that can provide services from design through deployment.
L-3 BAI’s manufacturing facility is a 50,000 square foot building located in Easton, MD, about one hour east of Washington, D.C. and one hour southeast of Baltimore.
L3 BAI’s in-house manufacturing capabilities include:
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Composite
tool and component production |
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Laser cutting, tooling and mold carving |
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Vacuum-forming of thermoplastic materials |
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Computer Numerical Controlled (CNC) processes; 5-Axis milling and routing capabilities |
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Board-level electronic assembly and harness fabrication |
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Payload and system integration |
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Testing |
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Digital Design and Production Software (SolidWorks, MasterCam) |
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Integrated 3-D Design Environment |

©2008 BAI Aerosystems
This material is L-3 BAI Aerosystems’ general capabilities information and does not contain any controlled technical data as defined within the International Traffic in Arms Regulations (ITAR) or Export Administration Regulations (EAR). |